The Simatool and Simatherm target tools are specifically designed for the mounting and dismounting of bearings, seals and cylindrical components.
Their use has many advantages. Find out what they are…
The professional fitting and maintenance of rolling bearings and radial shaft seals is key to the long-term, reliable operation of your machines. Improper tools or poorly executed mounting procedures can cause serious damage, reducing bearing life and increasing the risk of machine downtime.
Simatool: Premium tools for bearing and seal mounting
The Simatool range of tools enables fast, safe mounting and removal of rolling bearings, seals and other machine components. These tools significantly reduce the risk of injury while optimising fitting time.
Most popular Simatool tools:
Fitting Tool FT 33 – Universal fitting tool for fitting bearings and seals of various sizes.
Maintenance Kit MK 10-30 – 50-piece maintenance kit for fitting and removing bearings with 10-30 mm bore.
Bearing Puller BP 61 – Professional internal bearing puller to prevent damage to the shaft or housing.
Twin Puller TP 150 – Multi-purpose puller for removing bearings of different sizes.
Seal Puller SP 50 – Tool designed for quick and easy removal of radial shaft seals.
Bearing Handling Tool BHT – Tool specifically designed for the safe handling of medium to large bearings.
Image source: directindustry.com
Simatherm: Induction heaters for mounting bearings and cylindrical components
Simatherm induction heaters provide efficient and uniform heat distribution, enabling fast and clean mounting of bearings and other metal parts. Induction heating replaces outdated methods such as oil baths or open flame heating, reducing the risk of assembly errors and accidents.
Popular Simatherm models:
IH 025 VOLCANO – Lightweight and portable induction heater for smaller bearings.
IH 045/230 V – The world’s first application-controlled induction bearing heater for bearings up to 45 kg.
IH 070/230V – Flexible, general purpose heater for larger bearings.
IH 090/400 V – Compact and powerful heater ideal for series production.
IH 210/400 V – High performance table top heater suitable for heating bearings up to 300 kg.
Image source: directindustry.com
How should I use Simatool and Simatherm together?
Using Simatool and Simatherm tools together offers a complete solution for bearing maintenance:
- Bearing removal: use Simatool BP 61 or TP 150 bearing extractors to gently remove the old bearing without damaging the shaft or housing.
- Bearing preparation: to preheat the bearing before mounting, use Simatherm IH 070 or IH 210 heaters. Uniform heating reduces stresses and facilitates bearing mounting.
- Mounting a new bearing: with the Simatool FT 33 mounting kit, the bearing can be driven into place without damage.
- Installation of seals: Simatool SP 50 helps to install seals quickly and accurately.
For optimum results, always use these tools in a coordinated manner, as professional fitting prolongs bearing life and reduces machine downtime.
Interesting facts and useful tips
Why is induction heating important?
With traditional heating methods (e.g. hotplate, flame, oil bath), it is often the case that the bearing overheats or expands unevenly, which can lead to damage to the internal structure. Induction heating is gentler and more accurate, ensuring longer bearing life.
Bearing life vs. improper installation
Did you know that up to 80% of premature bearing failures result from improper installation or maintenance? Using the right tools can significantly reduce this risk.
How long does it take to return on your investment in professional fitting tools?
The cost of an induction heater or professional bearing fitting kit may seem high at first, but the faster fitting time, lower scrap rate and longer bearing life can pay for itself in a matter of months.
Bearing maintenance and energy efficiency
Poorly fitted bearings increase the energy consumption of machinery because of higher friction and heat generation due to misalignment. A correctly fitted bearing helps improve energy efficiency, thereby reducing running costs.
Using Simatool and Simatherm tools together can not only reduce fitting time, but also extend the life of the machines, minimising unplanned downtime and costs. These tools not only increase efficiency but also improve worker safety, reducing the risk of injuries and breakdowns.
Don’t let incorrect bearing installation increase your costs – choose Simatool and Simatherm solutions!
For more information, feel free to contact our colleagues or visit our thematic webshop!
